Our Process

Our Process: Selection, Hat Shaping & Personalization

We do Fedoras & Trucker Hats too!

Designing your own hat isn’t just about style, it’s about creating something that’s one-of-a-kind and uniquely you. Colbert Hat Co.’s guided, hands-on experience takes you from blank canvas to signature statement piece in three simple steps.

  1. Select a Hat

Start by choosing your base hat  in the color and size that fits your vibe. Whether you’re going classic cowboy, modern fedora, or laid-back trucker, this is where your vision takes shape.

custom cowboy hats, fedoras, and trucker hats

2. Hat Shaping To Perfect the Fit

Cowboy Hat Shaping in Louisville, CO

Next, we steam, shape, and fine-tune the fit so your hat feels as good as it looks. From a gentle curve to a bold crease, our team helps bring your perfect silhouette to life. We treat every hat as if it were our own and go through the full custom cowboy hat shaping process to ensure the perfect fit and style.

See all the custom hat shapes we can do!

3. Give Your Hat a Personal Touch

Here’s where the real fun begins! Add bands, feathers, pins, burns, branding, or initials to make it unmistakably yours. Every detail tells a story, and this is where your hat becomes one-of-a-kind.

Colorado cowboy hat shaping